THERMBOND®

thermbondTHERMBOND® REFRACTORIES: PROCERA™ REF30-GY coating is often applied exclusively to Thermbond® Refractory manufactured by Stellar Materials. This technique allows for refractory repairs and an anti-slag coating to be applied in a one step process before heat curing of the refractory and coating. This is specialty desirable in boiler outage circumstances. Thermbond® utilizes the Stellar Binder System™, a patented quick setting two-part system that incorporates a blended dry aggregate and a liquid activator. PROCERA™ REF30-GY coating is applied over the refractory and completely bonds to the refractory during heat curing. This is an excellent repair plan for burner repairs during outages where “eyebrowing” of the burners is an issue.thermbondexample
THERMBOND® REFRACTORIES will:

  • resists breakdown and penetration by molten metal, dross, and slag
  • allows the refractory to bond to itself or other refractories with virtually no cold-joints
  • promotes high strength and abrasion resistance
  • creates a bonded aggregate system that is very resistant to thermal shock
  • save energy (up to 30% reduced energy consumption)
  • reduces downtime and decrease maintenances
Application: Surface Preparation & Heat Cure:
THERMBOND® REFRACTORIES uses a technique that allows for refractory repairs and an anti-slag coating to be applied in a two step process before heat curing of the refractory and coating. The system applications include all types of dense refractory, burner blocks, furnaces, ladles, coke ovens, burners, hoods, crucibles, kilns, and troughs. The surface being bonded to must be structurally sound and clean. When repairing an existing lining, make sure that the refractory lining is chipped back to solid, clean refractory.

Remove all deteriorated refractory and dust including any refractory penetrated by metals or other foreign matter.

The surface being bonded to must not be wet.

Curing of PROCERA™ REF30-GY can be accomplished during heat up of the THERMBOND®.

Vision/Mission

To be the world's leading innovator in energy enhancement and conservation technologies, by providing solutions resulting in industrial and economical benefits to our customers and the environment. We are committed to satisfying our customers, developing quality relationships with our business partners and supporting the family values of our employees.